HELUKABEL TOPSERV PUR HIGH FLEXIBLE MOTOR AND SERVO CABLE

HELUKABEL TOPSERV PUR HIGH FLEXIBLE MOTOR AND SERVO CABLE

Applications:

The combination of supply cores with the control cores for the braking function and the thermal protection in these cables is ideal. Precision servomotors, as used today in many areas of highly-automated manufacturing processes, call for high-quality, reliable and long-lasting cables. These requirements are met to a high degree by these cables. The cables have an additional overall screen to ensure EMC compatibillity, i. e. for protection against electromagnetic interference. Production is based on the specifications of established manufacturers of servo-drives and controls, as well as on various VDE, UL and CSA standards. Applications include machine, plant and robot construction, automation, drive, control and production engineering. Attractive for export-oriented mechanical and system engineering. Please observe applicable installation regulations for use in energy supply chains. EMC = Electromagnetic compatibillity To optimize the EMC features we recommend a large round contact of the copper braiding on both ends. (€= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.

Also Known As:

TOPSERV PUR motor cable, Helukabel servo cable, flexible motor and servo cable, high-flexible PUR cable, motor cable, flexible servo cable 0.6/1 kV, PUR high-flexible cable. industrial motor servo cable drag chain motor cable high-flexible control cable.

Technical Data:

Special PUR drag chain cable  acc. to UL AWM Style 21223 or  20234 CSA AWM

Temperature range
flexing -30°C to +80°C
fixed installation -40°C to +90°C

Nominal voltage
VDE U0/U 600/1000 V
UL/CSA 1000 V 

A.c. test voltage,
50 Hz
4000 V

Insulation resistance
min. 20 MOhm x km

Coupling resistance
max. 250 Ohm/km

Minimum bending radius
flexing 7,5x cable Ø
fixed installation 4x cable Ø

Cable Structure:

• Bare copper-conductor, to DIN VDE 0295 cl.6, extra fine-wire, IEC 60228 cl.6
• Core insulation halogen-free PP
• Core identification

power supply cores
core 1: black with imprint U/L1/C/L+
core 2: black with imprint V/L2
core 3: black with imprint W/L3/D/L
control cores
TOPSERV 109 PUR without control cores
TOPSERV 113 PUR with 1 control cores
acc. to Siemens
core 1: black with imprint BR1
core 2: white with imprint BR2
acc. to Lenze
core 1: brown with imprint BR1
core 2: white with imprint BR2
TOPSERV 121 PUR with 2 control cores
pair 1: black with number no. 5+6
pair 2: black with number no. 7+8
• GN-YE conductor
• Screening of the control cores in pairs wrapped with tinned copper braid
• Power supply cores laid up with optimal lay length and stabilising filler
• Fleece wrapping facilitates sliding
• Overall screening from tinned copper braid, optimal coverage approx. 85%
• Outer sheath of PUR
• Sheath colour orange (RAL 2003)

Properties:

• Low adhesion, flame retardant, extremely abrasion resistant, halogen-free, resistant to UV, oil, hydrolysis and microbial attack PUR sheath
• Optimized insulation materials ensure resistance to oils (including mineral oils), greases, coolants, hydraulic fluids as well as many alkalis and solvents
• Optimum compliance with requirements for electromagnetic compatibility (EMC) by approx. 85% coverage from the braided screen
• These cables are produced to high quality specifications and conform to the DESINA standard.
• The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers
• Resistant to cleaning and disinfecting agents acc. to ECOLAB

Tests:

• PUR outer sheath self-extinguishing and flame retardant to DIN VDE 0482-332-1-2, DIN EN 60332-1-2, IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B)

Note:

• For a corresponding encoder cables please check chapter TOPGEBER 512 PUR
• For servo cables with non or only slight drag chain application please check chapter TOPSERV PVC
• Brackets ( ) indicate screen
• DESINA explanation see introduction
• SIEMENS product designations 6FX 5008-plus are registered trademarks of Siemens AG and are to be used only for purposes of comparison
• Lenze product designations are registered trademarks of Lenze AG and are to be used only for purposes of comparison
• Bosch Rexroth product designations INK are registered trademarks of Bosch Rexroth AG and are to be used only for purposes of comparison